Course Name
Advance Product Quality Planning and Production Part Approval Process
Course Overview
Advanced Product Quality Planning (APQP) and the Production Part Approval Process (PPAP) are fundamental processes in the product development lifecycle that ensure product quality, reliability, and compliance. APQP provides a structured framework that guides manufacturers through the process of designing and launching new products or processes. PPAP focuses on validating that the manufacturing process can consistently produce parts that meet customer requirements.
Course Objective
This course aims to provide delegates with the knowledge to:
● Grasp the key phases, activities, and deliverables of the APQP process.
● Recognize the importance of APQP in ensuring product quality and customer satisfaction.
● Identify potential risks and failure modes early in the product development cycle.
Course Benefits
By attending this course, participants will gain:
● A structured approach to project planning, leadership support, and gated management.
● Understanding of the critical phases of product and process design, including design reviews, validation, and process FMEA.
● Knowledge of product and process validation requirements, including Control Plans, Statistical Process Control (SPC), and Measurement Systems Analysis (MSA).
● Insight into the feedback, assessment, and corrective action phase to drive continuous improvement and capture lessons learned.
● Clarity on PPAP requirements for part approval.
Who Must Attend
This course is intended for professionals involved in product development, manufacturing, quality assurance, and project management who are responsible for ensuring product quality and compliance throughout the development lifecycle.
Methodology
The course is delivered through a one-day comprehensive training program covering the five phases of APQP and PPAP requirements. The training includes:
● Structured Modules: Sequential learning covering Plan and Define, Product Design, Process Design, Product and Process Validation, and Feedback/Assessment.
● Comprehensive Coverage: Analysis of design inputs/outputs, process flow diagrams, and essential quality tools like SPC and MSA.
● Assessment: The program concludes with a Post Assessment to evaluate participant knowledge.
Course Duration
● Total Duration: 7 hours.
● Schedule: This is a one-day course running from 9:00 am to 5:00 pm.
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