Training Outline
Control Plan
Objectives
This course aims to provide delegates with the following knowledge :
- Understand the purpose and scope of a Control Plan in the context of AIAG Core Tools.
- Identify and define the key elements of an AIAG Control Plan,
- Differentiate between the types of Control Plans: Prototype, Pre-Launch, Safe Launch and Production.
- Develop and maintain a Control Plan that aligns with APQP (Advanced Product Quality Planning) and supports continuous improvement.
- Integrate the Control Plan with other quality tools such as Process Flow Diagrams and FMEA (Failure Mode and Effects Analysis).
Duration
This is a 7-hour course run over 9:00 am to 5:00 pm.
Course Content
Module 1 : Introduction to Control Plans
- Definition and purpose
- Role within AIAG Core Tools
- Relationship with APQP and IATF 16949
- Types of Control Plans:
- Prototype
- Pre-Launch
- Production
- Safe Launch
Module 2: Key Elements of a Control Plan
- Product/Process Identification
- Process Number and Step
- Product/Process Characteristic
- Characteristic Classification (Special, Critical, etc.)
- Method of Control and Measurement Technique
- Sample Size and Frequency
- Control Method and Reaction Plan
- Responsible Function/Person
Module 3: Linkages to Core Tools
- Process Flow Diagram → FMEA → Control Plan
Activity: Develop a Process Flow for a Sample Product
Module 4 : Developing a Control Plan
- Step-by-step procedure
- Cross-functional team involvement
- Sources of input (FMEA, Process Flow)
- Writing effective control and reaction plans
Activity: Develop a Control Plan for a Sample Product
Module 5 : Managing and Updating Control Plans
- When to update the Control Plan
- Change control and document management
Activity : Auditing the Control Plan
Summary and Q&A
- Recap of key concepts
- Open discussion and clarifications
Interested with this course? Send us enquiries below!
